Precision Insert Molding

Get custom plastic parts molded with metal inserts.

  • Custom parts for any volume

  • Complex geometries? No problem

  • Wide choice of materials & finishes

  • Parts in as fast as 7 days

Insert molding part combining metal inserts with molded plastic for enhanced durability and electrical performance.
Polaris logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
Medtronic logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
John Deere logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
Blue Origin logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
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1.Fast Lead Time

Leveraging certified domestic factories and an integrated supply chain, we shorten your product development timeline and deliver overmolded parts quickly—without compromising quality.

2.High Quality Parts

Backed by certified factories and strict quality control—including in-process inspections and dimensional checks—we guarantee consistent accuracy and reliability for even the most complex custom-molded parts.

3.Engineering Support

With a team of injection molding specialists boasting 10+ years of experience, we streamline the transition from prototype to production, ensuring fast, reliable, and optimized results.

What is Insert Molding?

Insert molding is a manufacturing process where metal or other components are placed into a mold, and plastic is molded around them to create a single, unified part. This process improves strength, precision, and durability, while enabling complex assemblies in a wide range of products—from electronics and automotive parts to medical devices and consumer goods.

Advantages of Insert Molding

  • Enhanced Strength & Durability – Embeds metal or functional inserts for superior mechanical performance.
  • Precision & Reliability – Ensures tight tolerances and consistent part quality.
  • Cost Efficiency – Reduces assembly steps, adhesives, and fasteners.
  • Design Flexibility – Combines multiple materials and components in one process for innovative product solutions.
CPVC material with high heat and corrosion resistance for durable molded and machined components

How to Work With Us

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Upload a CAD File

To start, simply select a manufacturing process and upload a 3D CAD file.

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Get Quote with DFM

Within a few hours we’ll send you design for manufacturability(DFM) analysis andreal-time pricing.

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Manufacturing Begins

Once you review your quote and place your order, we’ll start the manufacturing process. We also offer finishing options.

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Parts are Shipped!

Our digital manufacturing process allowsus to produce parts in as fast as 1 day.

Custom a new Insert Molding Project now!

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Insert Molding Materials

  • PC+ABS

    PC/ABS (Polycarbonate‑ABS Blend) Plastic Material

    PC+ABS is a blend-modified material that combines the advantages of both materials. It not only inherits the high impact resistance of PC but also the material strength of ABS, while improving its heat resistance. It is often used in electronic product casings, automotive interiors, consumer products, and more.

    PC/ABS plastic pellets for prototyping and molding
  • CPVC

    CPVC (Chlorinated Polyvinyl Chloride) Plastic Material

    CPVC (Chlorinated Polyvinyl Chloride) is a modified form of PVC, with enhanced thermal stability, mechanical properties, and chemical resistance. These upgraded characteristics make CPVC an excellent choice for applications in high-temperature and corrosive environments where ordinary PVC would fail.

    CPVC plastic material offering excellent heat and corrosion resistance for industrial and plumbing applications
  • PC+GF

    PC+GF(Glass‑Fiber Reinforced Polycarbonate) Material

    PC+GF (polycarbonate + glass fiber reinforced composite material) is a reinforced engineering plastic made by adding glass fiber (abbreviated as GF) to a polycarbonate (PC) matrix. The addition of glass fiber can significantly improve the mechanical properties and stability of pure PC while retaining some of PC’s excellent inherent properties, making it suitable for scenarios with high requirements for strength, rigidity, and dimensional accuracy. It features high strength, high rigidity, and heat resistance, and is ideal for automotive parts, electrical enclosures, and structural components.

    PC GF glass-fiber reinforced polycarbonate pellets
  • PEI

    PEI (Polyetherimide) Engineering Material

    PEI (polyetherimide) is a high-performance thermoplastic known for excellent heat resistance, mechanical strength, and chemical stability. It is widely used in demanding applications across aerospace, electronics, medical, and industrial fields.

    PEI polyetherimide engineering plastic pellets
  • PTFE

    PTFE

    Polytetrafluoroethylene (PTFE), commonly known as Teflon, is a high-performance fluoropolymer. It is frequently used in mechanical components requiring reduced friction and wear—such as bearings, gears, and piston rings—due to its non-stick properties, low friction characteristics, and self-lubricating capabilities. PTFE also exhibits excellent electrical insulation properties, making it highly suitable for applications like high-frequency cables, high-voltage insulators, and electronic components.

    Additionally, PTFE maintains stable performance during long-term use across an extreme temperature range from -200°C (ultra-low temperature) to 260°C (high temperature), enabling its use in harsh environments such as aerospace systems, deep-sea equipment, and high-temperature industrial apparatus.

    PTFE(Polytetrafluoroethylene) plastic material with excellent chemical resistance and low friction for precision machined components
  • LDPE

    LDPE

    Low-Density Polyethylene (LDPE) is lighter than water, soft and tough, with excellent acid and alkali resistance as well as electrical insulation properties. It is widely used in fields such as packaging, agriculture, electronics, and daily necessities.

    LDPE plastic material with excellent flexibility and chemical resistance for injection molding and packaging applications.
  • PP

    PP (Polypropylene) Engineering Material

    Polypropylene (PP) is a well-balanced thermoplastic characterized by lightweight material, excellent chemical resistance, and good flexibility. Owing to these properties, it finds wide application in fields such as packaging, household appliances, automotive, daily necessities, and medical devices.

    PP injection molding plastic material — durable, chemical-resistant polypropylene for precision-molded components.
  • PET

    PET

    PET (polyethylene terephthalate) is a common thermoplastic polyester with excellent mechanical properties and strong chemical resistance. It also offers glass-like transparency and luster, with a high light transmittance of about 88–92%, and is widely used in beverage bottles, food packaging, and engineering plastics.

    Transparent PET plastic material sheet used for durable and lightweight molded parts.
  • PVC

    PVC (Polyvinyl Chloride) Plastic Material

    Polyvinyl chloride (PVC) is a widely used thermoplastic polymer material characterized by excellent mechanical properties, outstanding corrosion resistance, and superior electrical insulation performance. By incorporating various additives, it can be tailored to meet customized requirements. Owing to its unique combination of properties, PVC finds extensive applications in fields such as construction, industry, packaging, and healthcare.

    PVC resin pellets for industrial applications
  • PC

    PC (Polycarbonate) Engineering Material

    PC (polycarbonate) is a versatile engineering plastic known for its high impact resistance, optical transparency, and good thermal stability. It combines toughness, heat resistance, and aesthetic clarity, making it suitable for a wide array of applications.

    PC polycarbonate resin pellets
  • PMMA (Acrylic)

    PMMA (Acrylic) Engineering Material

    Acrylic (also known as polymethyl methacrylate, PMMA) boasts not only excellent optical performance but also outstanding UV resistance. With a light transmittance of up to 92%—comparable to glass—it has become a popular material in scenarios ranging from neon signs in shopping malls and display case panels in museums to precision optical lenses and stage light covers.

    Clear PMMA acrylic sheet for optical applications
  • PEEK

    PEEK (Polyetheretherketone) Engineering Material

    PEEK (polyetheretherketone) is a premium thermoplastic widely recognized for its exceptional thermal stability, mechanical strength, chemical resistance, dimensional stability, and in many cases biocompatibility and electrical insulation. It is used in extreme environments like aerospace, medical implants, electronics, and semiconductor industries.

    PEEK polyetheretherketone resin pellets
  • Nylon

    Nylon (Polyamide) Engineering Material

    Nylon (polyamide) is a versatile engineering thermoplastic known for its high strength, excellent wear resistance, good chemical stability, and toughness. It is widely used across industries for gears, bearings, bushings, automotive components, industrial parts, and more.

    Its ease of machining, coupled with its chemical resistance, also makes it suitable for applications in the automotive, aerospace, and medical industries. With its remarkable combination of properties, nylon stands out as a versatile and reliable material for a diverse range of CNC machining applications.

    Nylon polyamide resin pellets
  • POM

    POM (Polyoxymethylene / Acetal) Engineering Material

    POM (polyoxymethylene), also known as acetal, is a high‑performance engineering thermoplastic valued for its rigidity, low friction, excellent wear resistance, and good dimensional stability. It is often used in precision mechanical parts that require durable, low‑maintenance performance.

    POM acetal resin pellets
  • HIPS

    HIPS (High Impact Polystyrene) Material

    HIPS, or High Impact Polystyrene, is a modified polystyrene polymer enhanced with rubber modifiers (usually polybutadiene) to improve toughness and durability. The result is a rigid yet impact-resistant thermoplastic that retains good processability, making it popular in prototyping, manufacturing, and consumer products.

    HIPS combines the stiffness of polystyrene with improved impact performance, offering a cost-effective balance of mechanical and processing properties.

    High-impact polystyrene (HIPS) plastic material used for durable and cost-effective injection molded parts
  • HDPE

    HDPE (High-Density Polyethylene) Material

    High-Density Polyethylene (HDPE) is a thermoplastic polymer with high strength-to-density ratio, known for durability, chemical resistance, and ease of processing. As a semi-crystalline plastic, it offers excellent impact performance, low moisture uptake, and good machinability — making it a popular choice in industrial, chemical, packaging, and structural applications. It is great for applications such as orthotic and prosthetic devices, water storage, and tanks.

    Machining HDPE component with CNC
  • ABS

    ABS (Acrylonitrile Butadiene Styrene) Material

    ABS (Acrylonitrile Butadiene Styrene) is a widely used engineering thermoplastic known for its excellent balance of strength, toughness, and processability. Because it combines rigidity from acrylonitrile and styrene with impact resistance from butadiene, ABS is commonly used in consumer products, enclosures, housings, and structural components.

    Machined ABS part on CNC

Quality Assurance

Driven by excellence, we embed quality into every detail—from advanced tools to rigorous standards. We ensure consistent, outstanding quality.
1Advanced Inspection Equipment
We employ professional inspection equipment for precise measurement and validation. A spectrometer analyzes metal composition, a 2.5D measuring instrument verifies detailed features, a coordinate measuring machine (CMM) inspects complex three-dimensional structures, and height gauges ensure the accuracy of fundamental dimensions.
2Strict quality management system
From first article inspection to in-process checks and final pre-shipment testing, every stage is governed by a rigorous management system to ensure consistent quality.
IQC(Incoming Quality Control)FAI (First Article Inspection)
IPQC(In-Process Quality Control)CMM inspection report
FQC(Final Quality Control)DIR(Dimensional Inspection Report )
OQC(Outgoing Quality Control)CAR(Corrective and Preventive Action Report)
Material CertificatesISO 9001
  • Horizon quality control equipment used for precise inspection and measurement of manufactured components
  • Horizon precision machining advantages illustration, showing high-quality CNC machining, custom metal parts, and advanced manufacturing capabilities.
  • Handheld spectrometer material analysis for precise identification of metal and plastic materials in manufacturing quality control

Expanded injection molding capabilities

Injection molding plastic parts in process showing molten plastic being formed into precise custom components

Plastic Injection Molding

Plastic injection molding is a manufacturing process where molten plastic is injected into a mold under high pressure, then cooled to form the desired part. It precisely reproduces complex designs and is widely used in consumer electronics, automotive components, medical devices, and more.

Overmolding

Overmolding is a manufacturing process where one material is molded over or around another, creating a single seamless part. It enhances functionality, comfort, and durability, while allowing multi-material designs in a wide range of products—from grips and handles to medical devices and automotive components.

Food-grade silicone parts designed for safe use by babies, produced via injection molding

Liquid Silicone Rubber Molding

Liquid Silicone Rubber (LSR) Molding is a manufacturing process where liquid silicone is injected into a heated mold, then cured to form flexible, durable, and high-precision parts. It enables the production of complex geometries with excellent biocompatibility, heat resistance, and electrical insulation. LSR molding is widely used in medical devices, automotive components, consumer products, and electronic applications.

Expanded Insert Molding Capabilities

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Aerospace

From prototyping to high quality parts.

Prototype applications in the automotive industry showing custom car components and rapid prototyping parts made by CNC machining and injection molding.

Automotive

Rapid prototyping and mass production for the automotive industry.

3D robot illustration showing a detailed and realistic robotic design for industrial and technological applications.

Robotics

Complex end-use production parts for robotics and automation applications.

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Medical

Accelerate your development of medical devices.

Customer Reviews

FAQs

Injection molding is a manufacturing process where molten material is injected under high pressure into a mold cavity to form custom parts. It is widely used for producing plastic, silicone, and metal components with high precision and repeatability.

After mold approval, production lead time usually ranges from 1–4 weeks, depending on quantity, material, and required finishing processes.

Yes, injection molding can accommodate low-volume production or prototypes. Our team provides rapid tooling and production options to meet small batch requirements.

Yes, pigments can be added to achieve desired colors, and various surface finishes, including matte, glossy, or textured, can be applied to meet functional and aesthetic requirements.

Costs depend on mold complexity, material selection, part size, quantity, and finishing requirements. We provide detailed quotes after reviewing your design and specifications.

Mold fabrication typically takes 2–6 weeks, depending on complexity, material, and tolerances. Simple molds are faster, while complex molds for precision parts may take longer.

Common materials include ABS, polypropylene (PP), polyethylene (PE), polycarbonate (PC), liquid silicone rubber (LSR), and various engineering plastics. Material choice depends on part requirements, durability, appearance, and functionality.

Quality is maintained through mold design optimization, precise material control, in-process inspections, and final quality checks to ensure dimensions, appearance, and functionality meet specifications.

Key considerations include wall thickness, draft angles, ribbing, material shrinkage, and undercuts. Our engineers review designs for manufacturability (DFM) and provide optimization suggestions.

Yes, post-molding services such as trimming, drilling, insert molding, assembly, and surface finishing are available to deliver ready-to-use parts.

Put your partsinto production today

All information and uploads are secure and confidential.