Precision CNC Machining, Rapid prototyping, and Custom parts
Sheet Metal Fabrication2025-11-05T17:21:01+08:00

PROTOTYPING & MANUFACTURING

Custom Sheet Metal Fabrication Services

Fast custom sheet metal and component manufacturing — from prototype to production in just a few days. With deep engineering expertise and a powerful manufacturing network, Horizon delivers high-precision, high-quality parts with unmatched speed.

  • Fast turnaround with optimized production cycles

  • Multiple manufacturing methods, wide range of materials& finishes

  • High structural strength, reduced material waste

  • Broad application across industries

Start A New Quote

Sheet metal machining process producing precision metal components with tight tolerances and smooth finishes.

STEP  STP  SLDPRT  IPT  PRT  SAT  IGES  IGS  CATPART  X_T  OBJ  STL

All uploads are secure and confidential.

ISO 9001

2015 certified

100,00+

Parts Manufactured

200+

Manufacturing Centers

97%+

On-time Delivery

Polaris logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
Medtronic logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
John Deere logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
Blue Origin logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
Sonos company logo representing HorizonRP’s partnership in providing precision manufacturing and custom component solutions.

Sheet Metal Fabrication Capabilities

We offer one of the most comprehensive sheet metal fabrication services — from quick-turn prototypes to high-volume production. Our core capabilities include laser cutting, punching, forming & bending, and fabricated assemblies, ensuring precise, durable parts for projects of any scale. With flexible options, advanced equipment, and instant quoting, we make it easy to turn complex designs into reality.

Laser Cutting

Laser cutting is a high-precision manufacturing process that uses a powerful, focused laser beam to create clean, accurate cuts in sheet metal with exceptional speed and consistency.

Laser cutting sheet metal part in fabrication shop

Forming and Bending

Bending forming involves the use of a punch and die working together to apply force along a linear axis, causing the metal sheet to plastically deform at designated points and achieve the desired bend angle and shape.

Sheet metal press brake machine used for precision bending of metal sheets in fabrication and manufacturing.

Punching

Stamping uses the coordinated action of a punch and die under high pressure to cut and shape sheet metal into precise, repeatable forms and patterns — delivering high efficiency and consistent quality for every production run.

Sheet metal punching machine for precise holes and shapes in metal sheets for industrial fabrication.

Fabricated Assemblies

Sheet metal assembly combines multiple sheet metal parts through precise welding, riveting, and other joining techniques, creating robust, high-quality finished products.

Precision sheet metal punching process producing accurate holes and shapes in metal components.

Why Choose Our Sheet Metal Fabrication?

/01

Precision & Quality – Advanced laser cutting and forming equipment ensure tight tolerances and consistent accuracy.

/02

Versatile Capabilities – From simple brackets to complex assemblies, we handle a wide range of sheet metal parts.

/03

Flexible Volumes – Prototyping, low-volume runs, or mass production – we scale to your needs.

/04

End-to-End Service – Cutting, bending, welding, surface finishing, and assembly – all in one place.

/05

Reliable Lead Times – Optimized workflows and experienced engineers ensure on-time delivery.

How to Work With Us

File update icon representing document management, version control, and digital workflow solutions.

Upload a CAD File

To start, simply select a manufacturing process and upload a 3D CAD file.

Get Quote with DFM icon representing design for manufacturability analysis, precision engineering, and instant quoting solutions.

Get Quote with DFM

Within a few hours we’ll send you design for manufacturability(DFM) analysis andreal-time pricing.

Manufacturing Begins icon representing the start of production, precision machining, and industrial manufacturing workflow.

Manufacturing Begins

Once you review your quote and place your order, we’ll start the manufacturing process. We also offer finishing options.

Parts are shipped icon representing delivery, logistics, and completion of manufacturing workflow.

Parts are Shipped!

Our digital manufacturing process allows us to produce parts in as fast as 1 day.

Custom a new Sheet Metal Fabrication Project now!

All information and uploads are secure and confidential.

Sheet Metal Fabrication Capabilities

ProcessMaximum Size / ThicknessTolerance (Typical)Notes / Highlights
Laser CuttingUp to 3000 × 1500 mm (sheet size)
Steel: ≤ 20 mm
Aluminum: ≤ 12 mm
Stainless Steel: ≤ 10 mm
±0.1 mmClean edges, complex shapes, no tooling cost
PunchingUp to 3.0 mm thickness (mild steel)±0.2 mmHigh-speed, efficient for holes and slots
Forming & BendingUp to 3000 mm length (bend line)
Thickness: ≤ 6 mm
±0.3 mm (angle ±1°)Multiple bends, U/Z/L shapes, complex geometries
Fabricated AssembliesBy design, depends on assembly size±0.5 mm (fit-up)Welding, hardware insertion, and surface finishing available

Materials for Sheet Metal Fabrication

Surface Finish and Post-Processing Options

Custom CNC machined aluminum container showing surface finish details

As machined

The machined or deburring finish is the standard finish where unwanted attach chips are removed with deburring tools, and sharp edges are chamfered to smooth the surface (3.2 μm).

Sandblasted surface finish on metal part showing uniform matte texture and improved surface adhesion.

Bead Blasted

Bead blasting produces a matte texture, removing all the marks of machining tools. It applies to ABS, Aluminum, Brass, Stainless Steel, and Steel parts.

Anodized surface finish on aluminum part showing durable oxide layer, enhanced corrosion resistance, and decorative appearance.

Anodizing

Anodizing involves adding an aluminum oxide coating to aluminum and its alloys. The layers, which come in various colors, increase strength and shield the surface from corrosion.

Alodine surface finish on aluminum part showing chromate conversion coating for corrosion resistance and enhanced paint adhesion.

Alodine

Provides excellent corrosion resistance property to the aluminum parts with greenish-gold color. It is the low-cost and quick surface finishing approach.

Metal part with polished surface finish, showing smooth, reflective texture, precision manufacturing, and high-quality finish.

Polishing

Physical rubbing of a metal surface to create a shiny surface is called a polishing surface finish. It increases the reflectivity and does not affect the dimensional stability of parts.

Metal part with brushed surface finish, showing uniform texture, enhanced aesthetics, and precision finishing.

Brushing

Brushing is achieved by applying an abrasive brush to the metal surface, which produces a unidirectional satin finish. And it is not recommended for highly corrosive materials.

Aluminum alloy sheet and rods samples

Sanding

Provides a random, non-linear texture with a shiny, high gloss finish. However, it might be unable to create sharp corners and pockets

Metal parts with black-oxide surface finish, showing corrosion resistance, matte appearance, and precision manufacturing.

Black-Oxide

Black oxide finish reduces surface reflectivity and offers mild corrosion protection. It involves adding a thin layer of magnetite to the surface.

Sheet metal fabricated part with surface finish, showing precision manufacturing, custom metal forming, and advanced surface treatment.

Electroplating

Electroplating increases the hardness of the steel &aluminum parts. It offers excellent corrosion, wears, and abrasion resistance.

CNC machined metal part with chrome plating finish for high hardness, corrosion protection, and mirror-like surface appearance.

Electroless Nickel Plating

A thin layer of Nickel is created on the surface from a nickel-containing solution without electrolysis. Electro-less nickel plating provides a shiny appearance, excellent hardness, abrasive, wear, and corrosion-resistance to the substrate material.

CNC machined metal part with chrome plating finish for high hardness, corrosion protection, and mirror-like surface appearance.

Chrome Plating

Chrome plating is widely used in various industries, which not only enhances the beautiful appearance of the product, but also improves the performance of the product, such as corrosion resistance, oxidation resistance, abrasion resistance, hardness, etc.

CNC machined metal part with passivation finish for corrosion resistance and improved stainless steel protection.

Passivation

Enhance the appearance and functionality of the parts. After Passivation, parts of Steel and its alloys become super resistive from corrosion.

The Advantages of Horizon’s Sheet Metal Fabrication

Sheet Metal Prototype Fabrication

Turn your ideas into reality with our rapid sheet metal prototyping service. We deliver precision prototypes in days, helping you validate designs, test functionality, and accelerate time to market—all with cost-effective solutions tailored to your needs.

Low-Volume Production

Bridge the gap between prototyping and mass production with our low-volume sheet metal manufacturing. From hundreds to thousands of parts, we ensure consistent quality, flexible lead times, and scalable solutions that fit your business growth.

Applications of Sheet Metal Fabrication

Aerospace industry satellite illustration showing precision-engineered components, advanced satellite technology, and custom aerospace manufacturing.

Aerospace

Automotive industry representation showing precision-engineered components, advanced manufacturing technology, and custom high-performance parts.

Automotive

Medical industry representation showing precision-engineered components, advanced manufacturing technology, and custom healthcare solutions.

medical

3D robot illustration showing a detailed and realistic robotic design for industrial and technological applications.

robotics

Plastic injection molded parts for consumer electronics applications, showing precision molding, custom design, and high-quality surface finish.

Consumer Electronics

Automated production line image showing advanced machinery and assembly workflow in a modern manufacturing facility.

Industrial Equipment

FAQs

What Is The Typical Lead Time For Sheet Metal Fabrication?2025-10-17T10:37:32+08:00

The lead time for sheet metal parts depends on several factors, including part complexity, order quantity, and the specific fabrication processes required.

For simple parts, delivery can typically be completed within 5 days after order confirmation and final design approval, making it ideal for prototypes or quick-turn projects.
For complex components or large-volume orders, lead times may be longer. When providing a quotation, we also include an estimated lead time, taking into account production capacity and the specific requirements of your project.

We always strive to minimize delivery times while maintaining high-quality standards, ensuring that you receive your parts quickly without compromising on precision or craftsmanship.

How Much Does Sheet Metal Fabrication Cost?2025-10-17T10:37:48+08:00

The cost of sheet metal fabrication varies depending on several factors, including part complexity, material type, quantity, and the specific fabrication processes required. For simple, straightforward parts, costs can be very competitive, especially when utilizing efficient production techniques and advanced machinery.

For larger or more complex orders, costs may increase due to additional processing and labor requirements. Our goal is always to provide the best value, balancing cost-effectiveness with high-quality results.

What Are The Common Processes Used In Sheet Metal Fabrication?2025-10-17T10:38:11+08:00

Sheet metal fabrication involves a series of processes that transform flat metal sheets into finished components. The main processes include:

  • Laser Cutting – Provides high precision and smooth edges for complex shapes.
  • Stamping & Punching – Ideal for producing holes, slots, and repetitive features efficiently.
  • Bending & Forming – Uses CNC press brakes to shape metal sheets into desired angles or profiles.
  • Welding & Assembly – Includes TIG, MIG, and spot welding for joining and assembling metal parts.
  • Riveting & Fastener Insertion – Ensures strong structural connections and reliable assembly.
  • Surface Finishing – Options such as powder coating, electroplating, anodizing, polishing, and brushing enhance appearance and corrosion resistance.

By combining these processes, we can deliver precision, strength, and aesthetic quality for a wide range of sheet metal products.

Do You Have A Minimum Order Quantity (MOQ) For Sheet Metal Fabrication Services?2025-10-17T10:38:46+08:00

At Horizon, we accommodate projects of all sizes—from single prototypes to full-scale production runs. Whether you need small-batch customization or mass manufacturing, our production process is designed to be flexible and responsive.
We do not impose a strict minimum order quantity, allowing both startups and established companies to take advantage of our sheet metal fabrication services based on their specific needs, budget, and project scale.

What Is Sheet Metal Fabrication?2025-10-17T10:39:00+08:00

Sheet metal fabrication is the process of transforming flat metal sheets into customized parts and structures through techniques such as cutting, bending, welding, and assembly.
This process typically involves the use of precision machinery such as laser cutters, press brakes, and stamping equipment to create enclosures, brackets, cabinets, and other metal components.
To enhance durability and appearance, surface finishing treatments—such as powder coating, electroplating, or anodizing—are often applied to the final products.

Put your partsinto production today

All information and uploads are secure and confidential.

Go to Top