Precision CNC Machining, Rapid prototyping, and Custom parts
Forming and Bending2025-11-04T22:06:29+08:00

Custom Forming&Bending Services

From rapid prototyping to large-scale manufacturing, our sheet metal forming and bending deliver strength and design freedom without compromise.

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Sheet metal machining process producing precision metal components with tight tolerances and smooth finishes.

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Medtronic logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
John Deere logo representing a client for whom HorizonRP provided precision manufacturing and custom engineering solutions.
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Precision sheet metal punching process producing accurate holes and shapes in metal components.

What’s Press Brake Forming?

Press brake forming is a precise sheet metal bending process that uses a press brake machine to bend metal sheets into desired angles and forms. By applying controlled pressure through upper and lower dies, the metal undergoes plastic deformation, producing accurate bends with consistent quality. This bending process is widely used in prototyping and low-volume production for components in automotive, electronics, industrial equipment, and more.

Forming & Bending Capabilities

CapabilityDetails
Max Sheet ThicknessSteel: 6 mm, Aluminum: 4 mm, Stainless Steel: 3 mm, Copper: 3 mm
Max Bending Length3000 mm
Min Bending Radius1 × material thickness (steel), 1.5 × thickness (aluminum & stainless)
Bending Accuracy±0.1 mm
Repeatability±0.05 mm
Max Bend Angle180°
Typical Production VolumeSingle pieces up to 10,000 pcs per batch

How to Work With Us

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Upload a CAD File

To start, simply select a manufacturingprocess and upload a 3D CAD file.

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Get Quote with DFM

Within a few hours we’ll send you designfor manufacturability(DFM) analysis andreal-time pricing.

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Manufacturing Begins

Once you review your quote and placeyour order, we’ll start the manufacturingprocess. We also offer finishing options.

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Parts are Shipped!

Our digital manufacturing process allowsus to produce parts in as fast as 1 day.

Forming Advantages

  • Design Flexibility – Create complex 3D shapes and curves → enables innovative product designs

  • Material Efficiency – Optimized use of sheet metal → reduces waste and saves cost

  • Scalable Production – Supports low to high volumes → adaptable to your business needs

  • Wide Applications – Suitable for automotive, aerospace, consumer products → broad industry coverage

Bending Advantages

  • Precision Angles – Consistent ±0.1 mm accuracy → ensures high-quality assemblies

  • Quick Turnaround – Fast setup and processing → shorter lead times for prototypes

  • Cost-Effective – Ideal for small and medium batches → lower upfront investment

  • Versatility – Perfect for enclosures, brackets, panels → common parts made with ease

Sheet Metal Material Options

Surface Finish and Post-Processing Options

Custom CNC machined aluminum container showing surface finish details

As machined

The machined or deburring finish is the standard finish where unwanted attach chips are removed with deburring tools, and sharp edges are chamfered to smooth the surface (3.2 μm).

Sandblasted surface finish on metal part showing uniform matte texture and improved surface adhesion.

Bead Blasted

Bead blasting produces a matte texture, removing all the marks of machining tools. It applies to ABS, Aluminum, Brass, Stainless Steel, and Steel parts.

Anodized surface finish on aluminum part showing durable oxide layer, enhanced corrosion resistance, and decorative appearance.

Anodizing

Anodizing involves adding an aluminum oxide coating to aluminum and its alloys. The layers, which come in various colors, increase strength and shield the surface from corrosion.

Alodine surface finish on aluminum part showing chromate conversion coating for corrosion resistance and enhanced paint adhesion.

Alodine

Provides excellent corrosion resistance property to the aluminum parts with greenish-gold color. It is the low-cost and quick surface finishing approach.

Metal part with polished surface finish, showing smooth, reflective texture, precision manufacturing, and high-quality finish.

Polishing

Physical rubbing of a metal surface to create a shiny surface is called a polishing surface finish. It increases the reflectivity and does not affect the dimensional stability of parts.

Metal part with brushed surface finish, showing uniform texture, enhanced aesthetics, and precision finishing.

Brushing

Brushing is achieved by applying an abrasive brush to the metal surface, which produces a unidirectional satin finish. And it is not recommended for highly corrosive materials.

Aluminum alloy sheet and rods samples

Sanding

Provides a random, non-linear texture with a shiny, high gloss finish. However, it might be unable to create sharp corners and pockets

Metal parts with black-oxide surface finish, showing corrosion resistance, matte appearance, and precision manufacturing.

Black-Oxide

Black oxide finish reduces surface reflectivity and offers mild corrosion protection. It involves adding a thin layer of magnetite to the surface.

Sheet metal fabricated part with surface finish, showing precision manufacturing, custom metal forming, and advanced surface treatment.

Electroplating

Electroplating increases the hardness of the steel &aluminum parts. It offers excellent corrosion, wears, and abrasion resistance.

CNC machined metal part with chrome plating finish for high hardness, corrosion protection, and mirror-like surface appearance.

Electroless Nickel Plating

A thin layer of Nickel is created on the surface from a nickel-containing solution without electrolysis. Electro-less nickel plating provides a shiny appearance, excellent hardness, abrasive, wear, and corrosion-resistance to the substrate material.

CNC machined metal part with chrome plating finish for high hardness, corrosion protection, and mirror-like surface appearance.

Chrome Plating

Chrome plating is widely used in various industries, which not only enhances the beautiful appearance of the product, but also improves the performance of the product, such as corrosion resistance, oxidation resistance, abrasion resistance, hardness, etc.

CNC machined metal part with passivation finish for corrosion resistance and improved stainless steel protection.

Passivation

Enhance the appearance and functionality of the parts. After Passivation, parts of Steel and its alloys become super resistive from corrosion.

FAQs

What Is The Typical Lead Time For Sheet Metal Fabrication?2025-10-17T10:37:32+08:00

The lead time for sheet metal parts depends on several factors, including part complexity, order quantity, and the specific fabrication processes required.

For simple parts, delivery can typically be completed within 5 days after order confirmation and final design approval, making it ideal for prototypes or quick-turn projects.
For complex components or large-volume orders, lead times may be longer. When providing a quotation, we also include an estimated lead time, taking into account production capacity and the specific requirements of your project.

We always strive to minimize delivery times while maintaining high-quality standards, ensuring that you receive your parts quickly without compromising on precision or craftsmanship.

How Much Does Sheet Metal Fabrication Cost?2025-10-17T10:37:48+08:00

The cost of sheet metal fabrication varies depending on several factors, including part complexity, material type, quantity, and the specific fabrication processes required. For simple, straightforward parts, costs can be very competitive, especially when utilizing efficient production techniques and advanced machinery.

For larger or more complex orders, costs may increase due to additional processing and labor requirements. Our goal is always to provide the best value, balancing cost-effectiveness with high-quality results.

What Are The Common Processes Used In Sheet Metal Fabrication?2025-10-17T10:38:11+08:00

Sheet metal fabrication involves a series of processes that transform flat metal sheets into finished components. The main processes include:

  • Laser Cutting – Provides high precision and smooth edges for complex shapes.
  • Stamping & Punching – Ideal for producing holes, slots, and repetitive features efficiently.
  • Bending & Forming – Uses CNC press brakes to shape metal sheets into desired angles or profiles.
  • Welding & Assembly – Includes TIG, MIG, and spot welding for joining and assembling metal parts.
  • Riveting & Fastener Insertion – Ensures strong structural connections and reliable assembly.
  • Surface Finishing – Options such as powder coating, electroplating, anodizing, polishing, and brushing enhance appearance and corrosion resistance.

By combining these processes, we can deliver precision, strength, and aesthetic quality for a wide range of sheet metal products.

Do You Have A Minimum Order Quantity (MOQ) For Sheet Metal Fabrication Services?2025-10-17T10:38:46+08:00

At Horizon, we accommodate projects of all sizes—from single prototypes to full-scale production runs. Whether you need small-batch customization or mass manufacturing, our production process is designed to be flexible and responsive.
We do not impose a strict minimum order quantity, allowing both startups and established companies to take advantage of our sheet metal fabrication services based on their specific needs, budget, and project scale.

What Is Sheet Metal Fabrication?2025-10-17T10:39:00+08:00

Sheet metal fabrication is the process of transforming flat metal sheets into customized parts and structures through techniques such as cutting, bending, welding, and assembly.
This process typically involves the use of precision machinery such as laser cutters, press brakes, and stamping equipment to create enclosures, brackets, cabinets, and other metal components.
To enhance durability and appearance, surface finishing treatments—such as powder coating, electroplating, or anodizing—are often applied to the final products.

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