Precision CNC Machining, Rapid prototyping, and Custom parts
Custom Extrusion2025-11-04T15:43:26+08:00

Small-Batch Aluminum Extrusion · Flexible Customization

Drawing-based processing · Multi-industry applications · Fast response to customer needs

Aluminum alloy extruded parts with colored anodized finishes for enhanced durability and visual appeal

Innovative Companies We Support

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Horizon’s Aluminum Extrusion Services

Extrusion factory producing high-precision aluminum and plastic profiles for industrial applications

At Horizon, we go beyond standard extrusion. With trusted partners, we provide small-batch aluminum and plastic extrusion services, perfectly suited for prototyping and low-volume production.
Our partners operate 30+ extrusion presses of varying tonnage, all ISO 9001:2015 certified, capable of producing complex aluminum profiles with precision.

Unlike most suppliers that only offer extrusion, Horizon takes it further:
We are equipped with a wide range of high-precision CNC machines for secondary machining, delivering a true one-stop solution—from extrusion to finished product. This means faster development, smoother production, and peace of mind for our customers.

Aluminum alloy extruded parts with precision dimensions and high-quality surface finish

Aluminum Extrusion

Aluminum extrusion is a process that shapes aluminum into specific profiles. The aluminum is heated and forced through a die, producing continuous profiles with uniform cross-sections. It can create a wide variety of complex shapes, with lengths cut to specification, and is easily adaptable for secondary processing such as cutting, drilling, or CNC machining. Commonly used alloys include 6061 and 6063.

Plastic extrusion process producing high-quality custom profiles and components for industrial applications

Plastic Extrusion

Thermoplastics come in many varieties, with common examples including polystyrene, nylon, polypropylene, and polyethylene. By heating and melting the material, then extruding it through molds, products with various cross-sectional shapes can be produced.

How to Work With Us

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Upload a CAD File

To start, simply select a manufacturingprocess and upload a 3D CAD file.

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Get Quote with DFM

Within a few hours we’ll send you designfor manufacturability(DFM) analysis andreal-time pricing.

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Manufacturing Begins

Once you review your quote and placeyour order, we’ll start the manufacturingprocess. We also offer finishing options.

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Parts are Shipped!

Our digital manufacturing process allowsus to produce parts in as fast as 1 day.

Why choose Horizon for custom extrusion services?

Horizon

  • We offer not only aluminum extrusion services but also plastic extrusion.

  • A large fleet of CNC equipment enables precise secondary machining.

  • We support prototyping and small-batch custom production.

  • Our trusted partners have equipment of varying tonnage, capable of extruding a wide range of cross-sectional profiles.

Other Enterprise

  • Only supports a single type of extrusion service.
  • Cannot perform secondary machining.
  • Does not support prototyping or small-batch custom production.
  • Limited equipment tonnage, restricting the range of extrudable products.

Materials for Custom Aluminum Extrusion

Our standard alloy range offers a variety of strengths, corrosion resistance, and machinability, making it widely used in the construction, automotive, and electronics industries. Below are the materials we commonly use.

Put your custom-extruded parts into production today

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Finishing Options for Aluminum Extrusions

The aluminum extrusion process is widely used for the mass production of non-aesthetic components, where surface treatment requirements may not be high. However, custom aluminum extrusions can also be used to manufacture high-value products, which can significantly enhance both appearance and functionality through surface treatments such as anodizing, laser engraving, and painting.

Surface treatment processes suitable for aluminum extrusions include:

Anodizing

Aluminum extrusion with anodizing surface finish for enhanced corrosion resistance and visual appeal

An oxide layer is formed on the aluminum surface through an electrochemical process, enhancing corrosion and wear resistance, while allowing coloring to improve aesthetic appeal.

It is suitable for components requiring high corrosion resistance and decorative applications, such as electronic enclosures and architectural profiles.

Sandblasting

Custom extrusion with sandblasting surface finish for enhanced texture, durability, and visual appeal

High-speed sandblasting is used to clean and roughen the surface, producing a uniform matte finish. It is suitable for decorative components and enhances coating adhesion, often used in combination with anodizing.

Powder Coating

custom-extrusion-powder-coating-surface-finish

Powder coating involves spraying powdered paint onto the aluminum surface and then baking it to form a durable, corrosion-resistant, colored protective layer. It is suitable for outdoor structures, architectural profiles, and appliance enclosures.

Painting

Custom extrusion with painted surface finish for enhanced aesthetics, protection, and durability

Liquid painting involves applying a coat of liquid paint, allowing for a variety of colors and gloss finishes. It is suitable for aluminum components that require high aesthetic appeal or specific brand colors.

Brushing

Custom extrusion with brushed surface finish for enhanced texture, aesthetics, and durability

Brushing or matting uses mechanical methods to create fine linear textures or a matte finish on the surface, enhancing tactile and visual appeal. It is suitable for decorative components, such as furniture and electronic device panels.

Laser Engraving

Custom extrusion with laser engraving surface finish for precise patterns, textures, and enhanced visual appeal

Laser engraving or etching uses a laser to inscribe text, patterns, or logos on the surface with high precision and permanent results. It is used for brand logos, decorative designs, or functional markings.

Quality Assurance

Driven by excellence, we embed quality into every detail—from advanced tools to rigorous standards. We ensure consistent, outstanding quality.

  • Horizon precision machining advantages illustration, showing high-quality CNC machining, custom metal parts, and advanced manufacturing capabilities.
  • Horizon quality control equipment used for precise inspection and measurement of manufactured components
  • Handheld spectrometer material analysis for precise identification of metal and plastic materials in manufacturing quality control

What is Aluminum Extrusion?

Horizon is an ISO 9001:2015 certified manufacturer offering high-precision, high-quality CNC machining services for both metal and plastic parts. Our capabilities include milling and turning services: Milling equipment: 3-axis, 4-axis, and 5-axis precision CNC machining Turning equipment: automated lathes and turn-mill centers Auxiliary processes: EDM (Electrical Discharge Machining) All processes can achieve strict tolerances of ±0.01 mm. In addition, we specialize in custom CNC machining, from rapid prototyping and small-batch trial production to full-scale mass production. We also offer a wide range of surface finishing options — including plating, anodizing, and passivation — with neutral salt spray resistance of over 720 hours, ensuring your parts are not only dimensionally precise but also visually flawless. Whether you are an individual, a startup, or a global enterprise, Horizon is your trusted partner for on-demand custom CNC machining. Get your instant quote today!

Extrusion process die used for shaping metal and plastic profiles with high precision and consistent dimensions
Aluminum extrusion process producing high-quality, precise, and durable profiles for industrial and architectural applications

Applications of Aluminum Extrusion

In the field of construction and architectural decoration, aluminum profiles are widely used in many applications, such as aluminum alloy ladders, window frames, curtain wall profiles, and balcony railings.

In the power industry, extruded aluminum alloys are commonly used in cable trays, busway housings, and heat sinks.

Extruded aluminum profiles can be used in the manufacture of machine tool guide rails, conveyor supports, and automation equipment frames.

Extruded aluminum alloys are commonly used in the manufacture of automotive chassis components, deck supports, and similar parts.

Extruded aluminum alloys are commonly used in the support structures of solar panels, the frames of battery packs, and the enclosures of energy storage cabinets.

Extrusion Products Showcase

Aluminum extrusion with anodizing surface finish for enhanced corrosion resistance and visual appeal
Aluminum 6063 extrusion process producing precise and corrosion-resistant profiles for industrial and architectural applications
Custom extrusion with sandblasting surface finish for enhanced texture, durability, and visual appeal
Plastic extrusion process producing high-quality custom profiles and components for industrial applications

FAQs

Can Extruded Aluminum Alloys Undergo Post-Processing?2025-10-17T10:40:29+08:00

Yes, extruded aluminum alloys are typically deburred. We also support customized post-processing, such as anodizing, powder coating, and sandblasting.

Do You Support Prototyping For Aluminum Extrusion Projects?2025-10-17T10:40:51+08:00

Yes, we offer custom aluminum extrusion prototyping and small-batch production services. We have a wide range of CNC machines and can also perform secondary precision machining.

Can I Specify An Aluminum Alloy?2025-10-17T10:41:05+08:00

Our most commonly used aluminum alloys are 6061 and 6063, rich in magnesium and silicon, offering excellent corrosion resistance and suitable for a wide range of applications.
If you have special requirements, you can specify other aluminum alloys, and we will assess their feasibility during the quotation process to provide a tailored solution for your project.

What Is The Typical Tolerance Range For Custom Aluminum Extrusions?2025-10-17T10:41:30+08:00

In aluminum extrusion manufacturing, tighter tolerances come with higher costs, as they require more precise tooling.

Choosing the appropriate tolerance can effectively control costs. Standard tolerances are suitable for most applications and offer high cost-effectiveness; tighter tolerances are recommended only when parts must fit together precisely.

We strictly adhere to ISO 9001-C standards: critical dimensions can be controlled within ±0.1 mm, while other dimensions are maintained within ±0.15 mm. We provide professional tolerance recommendations for your custom aluminum extrusion projects, helping you achieve the best balance between precision and cost—without paying extra for unnecessary high precision.

Put your partsinto production today

All information and uploads are secure and confidential.

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