Comparison of CNC Machining Materials

PEI (polyetherimide) is a high-performance thermoplastic engineering plastic that combines excellent heat resistance, mechanical properties, and chemical stability, enabling it to be widely used in high-end industrial fields such as aerospace, electronics and electrical engineering, and medical equipment.

AISI 4140 Alloy Steel is a medium-carbon chromium-molybdenum steel with a carbon content of about 0.38–0.43%. It offers an excellent combination of strength, toughness, wear resistance, and machinability. When heat-treated, it provides outstanding mechanical properties, making it widely used in gears, crankshafts, connecting rods, bolts, and critical components in the oil and gas industry.

Brass is an alloy primarily composed of copper and zinc. This golden-hued material not only exhibits excellent weather resistance and corrosion resistance, but its tensile strength also rivals that of low-carbon steel, demonstrating outstanding mechanical properties. Brass boasts exceptional machinability, enabling it to support higher feed rates during processing operations such as cutting and stamping, while requiring minimal cutting fluid. This combination significantly reduces both processing costs and process complexity.

C101 copper, also known as HC copper (High Conductivity Copper) or more precisely, high-conductivity copper, has a nominal electrical conductivity of 100% IACS (International Annealed Copper Standard)—a benchmark level for conductive performance. It also features excellent high thermal conductivity, making it the preferred material for various electrical components (such as terminals) and conductors (such as power transmission busbars).
Furthermore, this material possesses high ductility (enabling easy complex forming processes like stretching and bending) and reliable impact resistance. While meeting the requirements for electrical performance, it can also accommodate the structural stability demands of mechanical processing and practical operating conditions, making it truly a high-quality copper material that combines multi-functional properties with practical value.