PROTOTYPING & MANUFACTURING

Rapid Prototyping Services

Horizon provides comprehensive rapid prototyping solutions, integrating 3D printing, CNC machining, injection molding, sheet metal fabrication, and vacuum casting to help you efficiently bridge the gap from design to product.

  • Lead time as fast as 1 day.

  • Choose from 100+ Materials with Any Finish.

  • Free one-stop DFM review with tailored process.

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STEP  STP  SLDPRT  IPT  PRT  SAT  IGES  IGS  CATPART  X_T  OBJ  STL

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Rapid CNC Machining

CNC machining is ideal for prototype parts that need functional testing using final production materials. At 3ERP, we operate a broad range of CNC machining centers, including mills and lathes (for CNC turning), enabling fast and reliable production. We support a broad selection of materials and finishes, and can also combine CNC machining with other processes for greater flexibility.

CNC machining is one of the most precise fabrication methods available. While it prioritizes quick turnaround over ultra-tight tolerances, the output quality remains high.

CNC machining offers fast turnaround for small-batch production, producing parts that are often nearly production-grade. Although typically more expensive than 3D printing, CNC parts provide an excellent surface finish and superior mechanical strength.

  • High Accuracy – Tight tolerances for complex geometries and critical dimensions.

  • Fast Turnaround – From CAD to finished parts in just a few days.

  • Versatility – Wide range of materials and finishes for prototypes or end-use parts.

  • Reliable Quality – Consistent results backed by strict quality control.
    Whether you need one-off prototypes or low-volume production, our rapid CNC machining ensures your parts are delivered faster, better, and smarter—helping you cut costs, minimize risks, and launch products ahead of schedule.

  • CNC Milling

  • CNC Turning

  • 5-Axis CNC Machining

  • Precision Machining

Rapid CNC machining process producing high-precision parts quickly with consistent quality

Rapid Injection Molding

Turn your designs into high-quality plastic parts quickly and efficiently with our rapid injection molding services. We specialize in low-volume and prototype production, delivering precise, durable parts in a wide range of materials. Key advantages include:

  • Fast Turnaround – From prototype to finished parts in days, not weeks.

  • Cost-Effective – Low tooling costs for small runs and testing.

  • High Precision – Consistent dimensions and excellent surface finish.

  • Material Flexibility – Choose from a variety of engineering-grade plastics.
    Ideal for functional testing, design validation, or short-run production, our rapid injection molding helps you accelerate development, reduce costs, and bring products to market faster.

  • Plastic Injection Molding

  • Liquid Silicone Rubber Molding

Transparent acrylic injection molded parts on a white background, showcasing precision, clarity, and smooth surface finish

Rapid 3D Printing

Bring your ideas to life instantly with our rapid 3D printing services. We deliver high-quality prototypes and functional parts in plastics and metals, directly from your CAD files. Key advantages include:

  • Ultra-Fast Turnaround – From design to part in hours or days.

  • Design Flexibility – Complex geometries and intricate details made possible.

  • Cost-Efficient – No tooling required, ideal for prototyping and small runs.

  • Material Variety – Choose from engineering plastics, resins, or metals.
    Perfect for concept validation, functional testing, or pre-production parts, our rapid 3D printing helps you iterate faster, reduce development risk, and accelerate your product launch.

  • SLA

  • SLS
  • SLM
  • FDM
3D Printing SLM Process Producing Metal Parts with High Precision and Excellent Surface Finish

Put your 3D printing prototype into production today

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Rapid Sheet Metal Prototyping

Quickly turn your designs into precise sheet metal parts with our rapid sheet metal prototyping services. We specialize in prototypes and low-volume production, delivering high-quality parts with tight tolerances and excellent surface finishes. Key advantages include:

  • Fast Turnaround – From CAD file to finished part in days.

  • High Precision – Accurate bends, cuts, and assemblies for complex designs.

  • Material Flexibility – Aluminum, steel, and other alloys available.

  • Cost-Effective – Low-volume runs without expensive tooling.
    Ideal for functional testing, design validation, or pre-production assemblies, our service helps you accelerate development, reduce risks, and bring your products to market faster.

  • Laser Cutting

  • Forming

  • Bending

  • Fabricated Assemblies

Rapid sheet metal prototyping process producing high-precision metal components quickly for testing and functional validation

Vacuum Casting

Create high-quality, low-volume plastic parts quickly with our vacuum casting services. Perfect for prototypes or small production runs, vacuum casting delivers parts that closely resemble injection-molded products in look, feel, and performance. Key advantages include:

  • Fast Turnaround – Functional parts ready in just a few days.

  • High Fidelity – Excellent detail, smooth surfaces, and consistent quality.

  • Material Versatility – Wide range of engineering-grade resins, including transparent and flexible options.

  • Cost-Effective – Ideal for small batches without expensive tooling.
    Whether for functional testing, design validation, or market samples, our vacuum casting service helps you accelerate product development, reduce costs, and validate designs with confidence.

Rapid vacuum casting process producing high-precision urethane parts quickly for prototyping and small-batch production

How to Work With Us

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Upload a CAD File

To start, simply select a manufacturingprocess and upload a 3D CAD file.

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Get Quote with DFM

Within a few hours we’ll send you designfor manufacturability(DFM) analysis andreal-time pricing.

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Manufacturing Begins

Once you review your quote and placeyour order, we’ll start the manufacturingprocess. We also offer finishing options.

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Parts are Shipped!

Our digital manufacturing process allowsus to produce parts in as fast as 1 day.

Find the Perfect Rapid Prototyping Solution for Your Project

Choosing the right rapid prototyping method is essential to bringing your ideas to life quickly and efficiently. Depending on your project’s requirements—such as material, precision, functionality, and production volume—different techniques offer unique advantages and trade-offs. Here’s a quick overview of the most popular rapid prototyping methods:

technology

Advantages

Disadvantages

3D Printing

Delivers speed and cost-efficiency while enabling highly complex geometries beyond the reach of other techniques.

While offering flexibility, material properties may not replicate traditional parts exactly, and resolution depends on the specific technology employed.

CNC Machining

High precision and compatible with a wide range of materials, ideal for producing functional and durable parts.

Higher cost and longer lead times compared to some additive manufacturing methods.

Vacuum Casting

Fast and cost-effective, ideal for small-batch production, capable of replicating high-precision details with a realistic appearance.

Material properties are limited, with finished parts offering lower strength and durability compared to injection-molded or CNC-machined components.

 Injection Molding

Engineered for large-scale production, delivering both cost-effective solutions and end-use parts with exceptional detail and full functionality.

High upfront tooling costs can make small-volume production less economical.

Sheet Metal Fabrcation

Enables the creation of durable, easily modifiable prototypes, perfectly bridging the gap between prototyping and production.

Best suited for simpler designs, as highly intricate or detail-intensive parts may exceed its complexity limits.

Quality Assurance

Driven by excellence, we embed quality into every detail—from advanced tools to rigorous standards. We ensure consistent, outstanding quality.
1Advanced Inspection Equipment
We employ professional inspection equipment for precise measurement and validation. A spectrometer analyzes metal composition, a 2.5D measuring instrument verifies detailed features, a coordinate measuring machine (CMM) inspects complex three-dimensional structures, and height gauges ensure the accuracy of fundamental dimensions.
2Strict quality management system
From first article inspection to in-process checks and final pre-shipment testing, every stage is governed by a rigorous management system to ensure consistent quality.
IQC(Incoming Quality Control)FAI (First Article Inspection)
IPQC(In-Process Quality Control)CMM inspection report
FQC(Final Quality Control)DIR(Dimensional Inspection Report )
OQC(Outgoing Quality Control)CAR(Corrective and Preventive Action Report)
Material CertificatesISO 9001
  • Horizon quality control equipment used for precise inspection and measurement of manufactured components
  • Horizon precision machining advantages illustration, showing high-quality CNC machining, custom metal parts, and advanced manufacturing capabilities.
  • Handheld spectrometer material analysis for precise identification of metal and plastic materials in manufacturing quality control

Why Choose Horizon for
Rapid Prototyping Services?

Rapid Delivery, Gain Market Advantage

With our efficient processes, we deliver prototypes quickly, significantly shortening development cycles and getting your products to market faster—keeping you one step ahead.

Exceptional Quality, Trusted Reliability

Horizon uses advanced materials and precision manufacturing, strictly adhering to industry standards. Every prototype is crafted to perfection, ensuring top-tier quality.

Professional Engineering Support, Empowering Innovation

Our engineering team provides full support—from design optimization to solving technical challenges—ensuring smooth and efficient prototype development, turning your ideas into reality with ease.

Rapid Prototyping Materials

Metal

  • Inconel

    Inconel Superalloy Materials

    Inconel Superalloy Materials
  • Magnesium

    Magnesium & Magnesium Alloy Materials

    Magnesium & Magnesium Alloy Materials
  • Titanium

    Titanium

    Titanium aerospace structural part
  • Stainless Steel

    Stainless Steel Material & Alloys

    stainless steel material
  • Copper

    Copper Material & Copper Alloys

    Copper wire demonstrating high electrical conductivity
  • Brass

    Brass Material & Brass Alloys

    Brass rod and sheet samples
  • Aluminum

    Aluminum Material & Aluminum Alloys

    Aluminum alloy sheet and rods samples

Plastic

  • TPU

    Thermoplastic Polyurethane (TPU) For Injection Molding

    HorizonRP offers high-quality Thermoplastic Polyurethane (TPU) material, known for its flexibility, durability, and resistance to abrasion and chemicals. Ideal for CNC machining applications, TPU is widely used across various industries, including automotive, medical, and consumer electronics.

    CNC machined TPU automotive seals and gaskets
  • PC+ABS

    PC/ABS (Polycarbonate‑ABS Blend) Plastic Material

    PC+ABS is a blend-modified material that combines the advantages of both materials. It not only inherits the high impact resistance of PC but also the material strength of ABS, while improving its heat resistance. It is often used in electronic product casings, automotive interiors, consumer products, and more.

    PC/ABS plastic pellets for prototyping and molding
  • CPVC

    CPVC (Chlorinated Polyvinyl Chloride) Plastic Material

    CPVC (Chlorinated Polyvinyl Chloride) is a modified form of PVC, with enhanced thermal stability, mechanical properties, and chemical resistance. These upgraded characteristics make CPVC an excellent choice for applications in high-temperature and corrosive environments where ordinary PVC would fail.

    CPVC plastic material offering excellent heat and corrosion resistance for industrial and plumbing applications
  • PC+GF

    PC+GF(Glass‑Fiber Reinforced Polycarbonate) Material

    PC+GF (polycarbonate + glass fiber reinforced composite material) is a reinforced engineering plastic made by adding glass fiber (abbreviated as GF) to a polycarbonate (PC) matrix. The addition of glass fiber can significantly improve the mechanical properties and stability of pure PC while retaining some of PC’s excellent inherent properties, making it suitable for scenarios with high requirements for strength, rigidity, and dimensional accuracy. It features high strength, high rigidity, and heat resistance, and is ideal for automotive parts, electrical enclosures, and structural components.

    PC GF glass-fiber reinforced polycarbonate pellets
  • PEI

    PEI (Polyetherimide) Engineering Material

    PEI (polyetherimide) is a high-performance thermoplastic known for excellent heat resistance, mechanical strength, and chemical stability. It is widely used in demanding applications across aerospace, electronics, medical, and industrial fields.

    PEI polyetherimide engineering plastic pellets
  • PTFE

    PTFE

    Polytetrafluoroethylene (PTFE), commonly known as Teflon, is a high-performance fluoropolymer. It is frequently used in mechanical components requiring reduced friction and wear—such as bearings, gears, and piston rings—due to its non-stick properties, low friction characteristics, and self-lubricating capabilities. PTFE also exhibits excellent electrical insulation properties, making it highly suitable for applications like high-frequency cables, high-voltage insulators, and electronic components.

    Additionally, PTFE maintains stable performance during long-term use across an extreme temperature range from -200°C (ultra-low temperature) to 260°C (high temperature), enabling its use in harsh environments such as aerospace systems, deep-sea equipment, and high-temperature industrial apparatus.

    PTFE(Polytetrafluoroethylene) plastic material with excellent chemical resistance and low friction for precision machined components
  • LDPE

    LDPE

    Low-Density Polyethylene (LDPE) is lighter than water, soft and tough, with excellent acid and alkali resistance as well as electrical insulation properties. It is widely used in fields such as packaging, agriculture, electronics, and daily necessities.

    LDPE plastic material with excellent flexibility and chemical resistance for injection molding and packaging applications.
  • PP

    PP (Polypropylene) Engineering Material

    Polypropylene (PP) is a well-balanced thermoplastic characterized by lightweight material, excellent chemical resistance, and good flexibility. Owing to these properties, it finds wide application in fields such as packaging, household appliances, automotive, daily necessities, and medical devices.

    PP injection molding plastic material — durable, chemical-resistant polypropylene for precision-molded components.
  • PET

    PET

    PET (polyethylene terephthalate) is a common thermoplastic polyester with excellent mechanical properties and strong chemical resistance. It also offers glass-like transparency and luster, with a high light transmittance of about 88–92%, and is widely used in beverage bottles, food packaging, and engineering plastics.

    Transparent PET plastic material sheet used for durable and lightweight molded parts.
  • PVC

    PVC (Polyvinyl Chloride) Plastic Material

    Polyvinyl chloride (PVC) is a widely used thermoplastic polymer material characterized by excellent mechanical properties, outstanding corrosion resistance, and superior electrical insulation performance. By incorporating various additives, it can be tailored to meet customized requirements. Owing to its unique combination of properties, PVC finds extensive applications in fields such as construction, industry, packaging, and healthcare.

    PVC resin pellets for industrial applications
  • PC

    PC (Polycarbonate) Engineering Material

    PC (polycarbonate) is a versatile engineering plastic known for its high impact resistance, optical transparency, and good thermal stability. It combines toughness, heat resistance, and aesthetic clarity, making it suitable for a wide array of applications.

    PC polycarbonate resin pellets
  • PMMA (Acrylic)

    PMMA (Acrylic) Engineering Material

    Acrylic (also known as polymethyl methacrylate, PMMA) boasts not only excellent optical performance but also outstanding UV resistance. With a light transmittance of up to 92%—comparable to glass—it has become a popular material in scenarios ranging from neon signs in shopping malls and display case panels in museums to precision optical lenses and stage light covers.

    Clear PMMA acrylic sheet for optical applications
  • PEEK

    PEEK (Polyetheretherketone) Engineering Material

    PEEK (polyetheretherketone) is a premium thermoplastic widely recognized for its exceptional thermal stability, mechanical strength, chemical resistance, dimensional stability, and in many cases biocompatibility and electrical insulation. It is used in extreme environments like aerospace, medical implants, electronics, and semiconductor industries.

    PEEK polyetheretherketone resin pellets
  • Nylon

    Nylon (Polyamide) Engineering Material

    Nylon (polyamide) is a versatile engineering thermoplastic known for its high strength, excellent wear resistance, good chemical stability, and toughness. It is widely used across industries for gears, bearings, bushings, automotive components, industrial parts, and more.

    Its ease of machining, coupled with its chemical resistance, also makes it suitable for applications in the automotive, aerospace, and medical industries. With its remarkable combination of properties, nylon stands out as a versatile and reliable material for a diverse range of CNC machining applications.

    Nylon polyamide resin pellets
  • POM

    POM (Polyoxymethylene / Acetal) Engineering Material

    POM (polyoxymethylene), also known as acetal, is a high‑performance engineering thermoplastic valued for its rigidity, low friction, excellent wear resistance, and good dimensional stability. It is often used in precision mechanical parts that require durable, low‑maintenance performance.

    POM acetal resin pellets
  • HIPS

    HIPS (High Impact Polystyrene) Material

    HIPS, or High Impact Polystyrene, is a modified polystyrene polymer enhanced with rubber modifiers (usually polybutadiene) to improve toughness and durability. The result is a rigid yet impact-resistant thermoplastic that retains good processability, making it popular in prototyping, manufacturing, and consumer products.

    HIPS combines the stiffness of polystyrene with improved impact performance, offering a cost-effective balance of mechanical and processing properties.

    High-impact polystyrene (HIPS) plastic material used for durable and cost-effective injection molded parts
  • HDPE

    HDPE (High-Density Polyethylene) Material

    High-Density Polyethylene (HDPE) is a thermoplastic polymer with high strength-to-density ratio, known for durability, chemical resistance, and ease of processing. As a semi-crystalline plastic, it offers excellent impact performance, low moisture uptake, and good machinability — making it a popular choice in industrial, chemical, packaging, and structural applications. It is great for applications such as orthotic and prosthetic devices, water storage, and tanks.

    Machining HDPE component with CNC
  • ABS

    ABS (Acrylonitrile Butadiene Styrene) Material

    ABS (Acrylonitrile Butadiene Styrene) is a widely used engineering thermoplastic known for its excellent balance of strength, toughness, and processability. Because it combines rigidity from acrylonitrile and styrene with impact resistance from butadiene, ABS is commonly used in consumer products, enclosures, housings, and structural components.

    Machined ABS part on CNC

Surface Finish and Post-Processing Options

Custom CNC machined aluminum container showing surface finish details

As machined

The machined or deburring finish is the standard finish where unwanted attach chips are removed with deburring tools, and sharp edges are chamfered to smooth the surface (3.2 μm).

Sandblasted surface finish on metal part showing uniform matte texture and improved surface adhesion.

Bead Blasted

Bead blasting produces a matte texture, removing all the marks of machining tools. It applies to ABS, Aluminum, Brass, Stainless Steel, and Steel parts.

Anodized surface finish on aluminum part showing durable oxide layer, enhanced corrosion resistance, and decorative appearance.

Anodizing

Anodizing involves adding an aluminum oxide coating to aluminum and its alloys. The layers, which come in various colors, increase strength and shield the surface from corrosion.

Alodine surface finish on aluminum part showing chromate conversion coating for corrosion resistance and enhanced paint adhesion.

Alodine

Provides excellent corrosion resistance property to the aluminum parts with greenish-gold color. It is the low-cost and quick surface finishing approach.

Metal part with polished surface finish, showing smooth, reflective texture, precision manufacturing, and high-quality finish.

Polishing

Physical rubbing of a metal surface to create a shiny surface is called a polishing surface finish. It increases the reflectivity and does not affect the dimensional stability of parts.

Metal part with brushed surface finish, showing uniform texture, enhanced aesthetics, and precision finishing.

Brushing

Brushing is achieved by applying an abrasive brush to the metal surface, which produces a unidirectional satin finish. And it is not recommended for highly corrosive materials.

Aluminum alloy sheet and rods samples

Sanding

Provides a random, non-linear texture with a shiny, high gloss finish. However, it might be unable to create sharp corners and pockets

Metal parts with black-oxide surface finish, showing corrosion resistance, matte appearance, and precision manufacturing.

Black-Oxide

Black oxide finish reduces surface reflectivity and offers mild corrosion protection. It involves adding a thin layer of magnetite to the surface.

Sheet metal fabricated part with surface finish, showing precision manufacturing, custom metal forming, and advanced surface treatment.

Electroplating

Electroplating increases the hardness of the steel &aluminum parts. It offers excellent corrosion, wears, and abrasion resistance.

CNC machined metal part with chrome plating finish for high hardness, corrosion protection, and mirror-like surface appearance.

Electroless Nickel Plating

A thin layer of Nickel is created on the surface from a nickel-containing solution without electrolysis. Electro-less nickel plating provides a shiny appearance, excellent hardness, abrasive, wear, and corrosion-resistance to the substrate material.

CNC machined metal part with chrome plating finish for high hardness, corrosion protection, and mirror-like surface appearance.

Chrome Plating

Chrome plating is widely used in various industries, which not only enhances the beautiful appearance of the product, but also improves the performance of the product, such as corrosion resistance, oxidation resistance, abrasion resistance, hardness, etc.

CNC machined metal part with passivation finish for corrosion resistance and improved stainless steel protection.

Passivation

Enhance the appearance and functionality of the parts. After Passivation, parts of Steel and its alloys become super resistive from corrosion.

Rapid Prototyping FAQs

At Horizon, most rapid prototyping projects are completed within just a few days, thanks to our streamlined production workflow and global delivery network. Actual lead times may vary depending on part complexity, materials, and finishing requirements.

For an exact delivery estimate, simply submit your project — we’ll provide a free quotation and detailed lead time at the same time.

Rapid prototyping is the process of quickly turning a product idea into a physical prototype using digital design and modern manufacturing technologies.

With advanced methods such as 3D printing and CNC machining, prototypes can be made from engineering-grade plastics or metals, and finished with optional surface treatments for enhanced appearance and performance.

This process allows designers and engineers to test form, fit, and function early, make fast design iterations, reduce development risk, and accelerate time to market.

As a leading rapid prototyping company, Horizon offers services using a wide range of production-grade materials, including plastics, metals, resins, and composites. Based on your project requirements, we select the most suitable manufacturing method — such as CNC machining, 3D printing, or casting — to ensure optimal precision and performance.

For a detailed list of available materials, please visit our [Materials Page]. If you don’t see the material you need, contact our team — we’ll be happy to provide a custom solution tailored to your project.

At Horizon, we provide several types of prototypes to support every stage of product development — from early concept validation to pre-production testing. Each prototype serves a unique purpose in the design and engineering process.
1. Concept Model:
A simplified prototype used to communicate the initial idea or design concept. It’s typically for internal use and may undergo multiple revisions during early-stage design reviews.
2. Display Prototype (Looks-like Prototype):
Focused on visual appearance, this type closely resembles the final product in shape, color, and finish, but may not be functional. It’s ideal for presentations, exhibitions, or marketing demonstrations.
3. Functional Prototype:
Built to operate like the final product, this prototype is used to evaluate mechanical performance, fit, and functionality. It plays a critical role in engineering validation and design refinement.
4. Pre-production Prototype (Factory Sample):
The last stage before mass production. This prototype verifies manufacturability, assembly, and product performance under production conditions to ensure smooth transition to full-scale manufacturing.

Every successful product begins with a solid design. To start your project with Horizon, please provide a manufacturable 3D CAD file — typically a STEP file for CNC machining or a STL/Mesh file for 3D printing.
No CAD experience? No problem. Our team can help transform your concept — even a simple sketch — into a ready-to-produce design file.
In addition to your CAD model, please include the following details:

  • Material (e.g., plastic, metal)
  • Quantity required
  • Tolerance or precision requirements (e.g., ±0.1 mm)
  • Preferred surface finish (e.g., polished, matte, anodized)

If you’re unsure about any of these, simply contact our team — we’ll be happy to guide you through each step of the process.

Put your partsinto production today

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